Serving contractors, manufacturers, and refineries with custom insulation
for industrial plumbing, machinery, HVAC, and more
Lost energy is lost money and lost efficiency. Since 1989, The Insulation Guy (aka Smock and Schonthaler Industrial Insulation, Inc.) has been helping engineers, manufacturers, and contractors worldwide conserve energy, control their processes, and protect their assets — both their employees and their equipment. The Insulation Guy carries products from all of the top names in industrial insulation, including 3M, Owens Corning, Armaflex, Johns Manville, and more. Whether you're looking to regulate heat transfer with our vast inventory of thermal insulation products or reduce noise with our variety of acoustic insulation solutions, we've got you covered with top-of-the-line materials and exceptional customer service. Learn how we can serve your industrial insulation needs today.
Thermal pipe insulation helps to save on heating and cooling costs, reduce condensation, and protect against onsite injuries by repelling extreme heat and cold. We offer fitted insulation shapes, all-service jackets, and more.
Heat cables and pipe tracers help repel snow and ice and discourage freezing. They're a good investment for pipes, roofs, gutters, and other places that can be damaged during cold weather.
Removable insulation blankets are perfect for applications that require non-permanent insulation, such as on valves or tanks. They also double as acoustic solutions.
Noise can be a problem for those in the industrial, commercial, and architectural businesses. Acoustic insulation solutions can muffle or completely dampen loud sounds.
What types of industrial insulation products are available?
Available industrial insulation products include thermal insulation (fiberglass, mineral wool, foam), acoustic insulation (sound-dampening materials), and heat cable systems for freeze protection and temperature maintenance.
How do I choose the right insulation for my application?
The right insulation depends on operating temperature range, pipe diameter, environmental conditions, budget, and specific application requirements. Thermal insulation handles temperature control, acoustic insulation reduces noise, and heat cable provides freeze protection.
How long does industrial insulation last?
Professional industrial insulation typically lasts 15-25 years with proper installation and maintenance, though lifespan varies based on operating conditions, material quality, and environmental factors.
What are the cost benefits of proper insulation?
Quality insulation reduces energy costs by 10-40%, prevents costly freeze damage, minimizes heat loss, and improves operational efficiency, typically paying for itself within 2-3 years.
What safety standards and regulations apply to industrial insulation?
Industrial insulation must comply with ASTM, ASHRAE, and industry-specific standards. Many applications require fire-resistant, moisture-resistant, or chemically-compatible materials depending on the environment.
Do I need professional installation for industrial insulation?
In most cases, yes. Professional installation ensures proper coverage, eliminates thermal bridging, meets code requirements, and maximizes performance. Improper installation can reduce efficiency by up to 50%.
Can insulation be customized for specific industrial applications?
Yes, custom insulation solutions are available for unique pipe configurations, extreme temperatures, chemical environments, and specialized industrial applications requiring specific performance characteristics.
How often should industrial insulation be maintained or replaced?
Insulation should be inspected annually for damage, moisture infiltration, or deterioration. Regular maintenance includes checking vapor barriers, sealing gaps, and replacing damaged sections.